bouncy balls for kids Process

-Production Process:

1. Design and planning:

-Research market trends and target customers' preferences to design the shape (like animals, spheres, etc.), size, color, and pattern of the plush bounce ball. Set production specs and quality standards accordingly.

2. Raw material preparation:

-Source high-quality, non-shedding plush fabric for the exterior. Select a suitable PU material for filling, ensuring it has good elasticity and is free from contaminants.

3. Cutting:

-Use cutting tools (scissors or a cutting machine) to cut the plush fabric into the desired shapes based on the design, leaving a small allowance for sewing.

4. Sewing:

-Place the cut fabric pieces on a sewing machine and sew them together carefully, using appropriate stitches to ensure strength and a neat appearance.

5. Filling:

-Employ a filling device or funnel to insert the PU filling into the sewn plush shell evenly, controlling the amount for consistent weight and bounce.

6. Sealing:

-Sew or use an adhesive to seal the opening where the filling was inserted, ensuring it's tight to prevent filling leakage.

7. Quality inspection:

-Conduct visual inspections for any fabric defects, test the bounce performance, and check the filling's evenness and firmness.

8. Packaging:

-Package the qualified plush bounce balls in plastic bags and then in cartons or other suitable materials, making the packaging attractive and convenient for transport and sale.